Thermocouple Cable - Single Pair

What is a thermocouple cable?

Thermocouple cables are used to extend thermocouple signals to associated instrumentation. Depending on the grade they can also be used to make a thermocouple sensor such as a simple welded tip thermocouple.

Thermocouple cables are available in a variety of sizes and number of strands. In general solid comductors are better for making thermocouples and stranded, more flexible cables are more suited to extending thermocouples. They are supplied with PVC, PFA, fibreglass or ceramic fibre insulation - each insulation has its own merits, but the overriding characteristic is the different temperature ratings for each insulation material.

Thermocouple cables are available as single pair thermocouple cables and multipair thermocouple cables where up to 24 thermocouple pairs are in a single cable. They are colour coded according to the thermocouple type; green for type K, brown for type T, black for type J etc., as defined under IEC60584.3. Full colour codes for thermocouple cables are shown here.

For more detailed technical information on thermocouple cables, colours, specifications and tolerances, why not request our free guide to thermocouple and resistance thermometry?

Popular Thermocouple Cables

We have over two million metres of thermocouple cable in PVC, PFA, Fibreglass and Ceramic Fibre available from stock for Next Day Delivery!

What is the difference between extension and compensating cable?

Extension cables have conductors which are the same as the thermocouple type itself. For example a Type K extension cable (KX) will have NiCR/NiAl conductors whereas a Type K compensating cable (KCB) has Cu/Con conductors. Compensating cables are made using less expensive conductor materials (particularly important for Type R and S thermocouples) that exhibit the same thermoelectric properties as the thermocouple type, provided that the join of compensating to thermocouple material is kept within certain temperature limits (0ºC to 80ºC and usually around ambient for all practical purposes).

Thermocouple cables are available in different constructions from simple 'bell wire' style to complex multi-pair constructions where thermocouple pairs are individually screened, collectively screened with tapes and steel wire armouring.

Cables with twisted cores provide protection against electromagnetic interference and screening rejects electrostatic interference. Cables are available with a stainless steel braid for mechanical protection and some cables are available with a steel wire armouring.

Flat twin cables are a good general purpose choice for extending thermocouples back to instrumentation. Most of our cables are suitable for connecting to miniature or standard thermocouple connectors.

What is multipair thermocouple cable?

If you have multiple thermocouple signals to take back to instrumentation, it is often easier to use a single multicore thermocouple cable.

What colours are thermocouple wires?

Thermocouple cables are colour coded for identification and are defined in IEC 60584-3. Colour coding identifies the thermocouple type and polarity.

Do I need thermocouple or compensating cable?

For some thermocouples (type K, R and S), there is the option of running less expensive compensating cable instead of extension cable.

How do I identify a thermocouple cable?

Thermocouples are usually identified by their colour coding, but there are some other identifiers to help with polarity and identification.